Adding a throttle allows riders to precisely modulate electric assistance from a hub motor conversion. Careful installation sets the stage for safe operation.
Gather all tools, supplied hardware, and suggested electric kit tools. Remove grips, tape or other obstructions from the handlebars destination. Inspect wires for damage or shorts before proceeding. Clean and lubricate attachment points as needed.
Refer closely to diagrams showing throttle orientation and positions. Attach securely using bolts, bolting brackets or zip ties as specified. Observe tightening sequences and torque specifications with an accurate tool to prevent breakage.
Carefully plan wire paths from throttle housing alongside the frame to the hub motor location. Avoid exposure, interference or pinch points from rotating or moving parts throughout the range of motion. Retain slack for component removal.
Identify matching throttle wire colors to motor connections. Use insulated butt splices or crimp caps to join securely. Apply multiple layers of heat shrink tubing to fully encapsulate joints up the wire for protection.
Reassemble any partially dismounted parts before testing. Activate the throttle from minimum to maximum travel, verifying a proportional motor response without internal rubbing noises. Ride at low speeds while monitoring for issues.
Stow excess wire neatly and zip tie bundles in place. Cover exposed joints with electrical tape for additional protection against abrasion. Record connection details and fitted components for future maintenance reference.
With cautious planning and connection practices, throttle and motor operation receives a reliable interface for enjoyable assisted rides. Periodic inspections preserve safety over the long haul.
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